Utility Bridge for Pipe & Electric Cables
Utility Bridge / Utility Pipe Bridge
HEALTHCARE PHARMACEUTICALS LTD required a high-capacity Utility Bridge to support and route multiple electrical and utility service cables from Utility Building-2 to the MEGA Building. The bridge needed to be installed at an elevation of approximately 80 ft, with a usable width of 4 meters, and designed to carry more than 20 tons of combined cable load.
To achieve this, our engineering team developed a custom truss-based bridge structure, optimized for high load capacity, minimum deflection, and safe long-span performance. The primary challenges were:
- Ensuring structural stability at an elevated height (80 ft)
- Maintaining precise alignment between two existing buildings with limited anchoring options
- Designing for more than 20 tons of utility cable load
- Working in a congested operational area without disrupting plant activities
- Completing fabrication and erection within a strict project timeline
Key Technical Features
- Bridge Type: Steel Truss Utility Bridge
- Width: 4 meters clear
- Elevation: 80 feet above ground
- Load Capacity: Designed for cable weight exceeding 10 tons, with safety factor considerations
- Structural System: Cross-braced truss with top and bottom chords for enhanced rigidity
- Corrosion Protection: Industrial-grade coating system
Project Execution Highlights
- Conducted detailed site measurement and dimensional coordination between both buildings.
- Engineered a customized truss geometry to meet height and alignment constraints.
- Prefabricated major sections offsite to reduce installation time and risk.
- Successfully erected the bridge at height using controlled lifting and temporary supports.
- Achieved project completion within the required timeframe despite elevation and positioning challenges.
Outcome
The Utility Bridge is now operational, providing a safe, stable, and well-organized route for all major electrical and utility service cables between the two buildings. This ensures greater reliability, improved maintenance access, and future-proof capacity for expansion.